The milling-drying unit AS-4-2000
The unit AS is designed for simultaneous milling and drying plant materials. AS-4 very good proven itself in the following technological processes:
1. Drying and grinding of biomass in the production of solid biofuel (fuel granules and briquettes).
2. Drying and grinding of freshly cut grass in the production of granulated vitamin-herbal flour.
3. Drying and grinding of alcohol and beer production by-product, sugar beet pulp in the production of forages for animals.
4. Drying-grinding dung, manure, compost in the production of organic fertilizers.
5. Grinding of wood waste into flour in the production of wood-plastic composites (WPC, “plastic wood”) and other products.
6. Preparation almost from the any biomass (wood waste, lignin, peat, agricultural waste, including manure) dry fine-dispersed flour for further high efficient combustion in the dust burners of boiler-houses, power plants and CHPP (thermal power plant).
As well as can be used for super-thin comminuting (pulverizing) of wood or other plant materials in the process of the production of liquid biofuels, solvents (biobuthanol, acetone, etc.) and hydrogen; for drying and superfine grinding herbs and other vegetable raw materials in the pharmaceutical industry (in the process of production of drugs in this dozens of times increases the speed and efficiency of extraction, instant and low-temperature drying ensures maximum safety of useful substances).
Structurally, AS-4 represents steel rectangular, inside which there are high-speed activator and special guides. Movement of raw materials inside the machine is organized in such a way that the particles of the processed material feel the blows of the activator and the multiple mutual collisions. These repeated collisions and mutual friction lead to the crushing and simultaneous heating of raw material that, ultimately, leads to his drying. For the holding of raw materials in the chamber up to the moment of reaching the necessary moisture or the particle size is specially developed system of dynamic classification. The air stream inside system is separated from the external environment by star valve. The capacity of the AS-4 depends on the moisture and the size of the particles of raw materials at the entrance, the necessary final moisture and the degree of decomposition of the material. When submitting to the unit hot air capacity of drying significantly increases, the cost of electricity per unit of ready product is decreasing.
The advantages of the AS in comparing with lines of drying and grinding based on drum dryers.
1. Highest energy efficiency and, as a consequence,- the economy. The productivity of the unit 1 t/hour (at drying-crushing of wood chips) main engine power is 75 kW, total capacity of the other 3 engines - 29 kW. The real used power - about 70 kW !!!
2. The ability to precisely control the final particle size and moisture of processed material.
3. High degree of automation, ease of management and maintenance of the preset parameters of process of drying-grinding.
4. Smaller quantity of elements of the equipment and, as a consequence, greater reliability.
5. Maximum fire safety.
6. Maximum compactness (AS with capacity of 1 t/hour without HG takes only 6 m2) and, as a consequence, much less expenditure on buildings, foundations, transportation costs etc.
7. Maximum factory readiness - the low cost of installation (takes a few hours of working time).
8. Low operating costs due to the minimum quantity of wearing parts.
9. Minimal downtime for the replacement of quick-wearing parts.
10. Maximum the ease of maintenance.
11. The possibility of the manufacture of mobile (container) version.
12. High plasticity of the finished product that increases the productivity of the pelletizing or briquetting line and reduces wear of equipment details!!!
Look at how it works, and You don't want anything other. Videos - on page. «Video».
The structure of the drying-grinding Unit AS is protected by patents of the Russian Federation № 66232, 77561, 78442, 87368, 103753, 103754.
Minimum price
145 000 euro
All production of “SPiKo” – from separate element up to complex ready-to-operate factories (including services of projecting, assembling, testing and start-up) – can be bought on lease.
What are the advantages of lease? It provides the enterprise with additional opportunities of access to modern and efficient technologies, increase in volumes and profitability of production, increase in quality of the production. That is why today lease in one of the most popular financial instrument for creation of new productions and modernization of the existing ones.
Comparing to other methods of buying equipment at the expense of attracted finance leasing possesses several big advantages and only few disadvantages.
Advantages of leasing
1. Opportunity to receive financing in the volume increasing value of a business because mortgaging security in leasing transactions is the object of leasing itself.
2. Buying equipment on lease does not change balance of own and borrowed finance that lets the enterprise receive bank credits at the same time with buying equipment on lease.
3. Buying equipment on lease let the enterprise cut expenses for taxation because:
3.1 Leasing payments in full volume are to be counted together with production prime cost thus they reduce taxable base and as a result reduce tax on profit.
3.2 VAD taken from leasing payments can be reckoned.
3.3 Due to buying equipment on lease its depreciation is considered accelerated thus tax on property is significantly decreased. In case if during the time of leasing contract the equipment is shown at the balance sheet of the Lessor, the Lessee has not to pay tax on property for the property bought in this period in accordance with this contract.
Disadvantages of leasing:
1. Necessity of advanced payment (20 or 30% dependent on the cost of equipment)
2. Necessity (as in our case) to sign trilateral contract that needs much more time to be adopted by all parties than bilateral one.
It is evident that these disadvantages do not overlap the advantages of leasing.
Main terminology:
Leasing (or financial rent) – it is long term rent of equipment with following buying-out (right to buy-out) by the lessee.
Object of leasing – in our case – separate elements or complex factories for producing wood pellets, briquettes, wood flour, granulated meal, wood particles etc.
Leasing contract – is the contract in accordance with which the Lessor (the Buyer) is obliged to buy the equipment specified by the Lessee from special Seller (in this case from “SPiKo, Ltd.”) or our official representative and provide due payment for timely possession of equipment with its following buying-out.
Main types of buying equipment on lease:
1. To present a number of documents for us to be sure in your financial opportunities.
2. To receive adoption of leasing company
3. To sign the leasing contract (and relevant documents if necessary)
4. Lessee has to pay in advance to the Lessor.
5. The Lessor has to pay for the equipment to the Seller.
6. To produce the equipment and transfer it to the Lessee.
7. The Lessee has to make leasing payments in favor of the Lessor.
8. To transfer the equipment to the property of the Lessee.
Main terms of receiving a lease:
1. The Lessee has to posses sufficient volume of profit necessary to supply leasing payments or to have a guarantee of an enterprise satisfying this demand.
2. Equipment bought on lease has to be highly liquid. It can be equipment with good recommendations produced by a trustworthy producer and possessing all necessary certificates. Our equipment satisfies these demands and this let us to sell already 3 factories on lease (including foreign buyers).
3. The Lessor has to be the resident of the same country as the Lessee.
Our assistance in receiving the lease:
1. Recommendations of leasing companies that cooperate actively with our company.
2. Decrease of advance payment received by our company from the leasing company.
3. Providing of services on pre-project preparation of created production and its start-up that decreases the risks both of the Lessor and the Lessee.
* price without VAT
| PARAMETR NAME |
VALUE |
| The general dimensions |
|
| Length, m |
2,38 |
| Width, m |
1,84 |
| Height, m |
5,36 |
| Weight |
|
| Weight, kg |
3 450 |
|
